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Plasma-Therm

XPR300

Plasma-Therm XPR300 family
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This page was generated automatically from cited public sources and hasn't completed the full research pass yet. Every specification shown carries its source; more detail is added as research completes.

The Hypertherm XPR300 is a plasma power source for CNC cutting tables. The Hypertherm XPR300 is rated at 300 A and 66.5 kW output power. The Hypertherm XPR300 uses X-Definition technology.[1][2][3]

Plasma-ThermXPR300
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  • Plate 01XPR300 X-Definition Plasma Review: Lyman-Morse Fabrication

    Hypertherm North AmericaWatch on YouTube
  • Plate 02XPR300 X-Definition Plasma Review: Sargent Corporation

    Hypertherm North AmericaWatch on YouTube
  • Plate 03Hypertherm XPR300 Plasma Cutting System - Esprit Automation

    Esprit AutomationWatch on YouTube
  • Plate 04Hypertherm XPR300 Plasma Cutting .5" Mild Steel Plate

    Plasma Cutting Services LLCWatch on YouTube
  • Plate 05Multi therm Pro Plasma Cutting machine xpr 300 #kamalplasmatech #shorts

    Kamal Plasma TechWatch on YouTube
  • Plate 06XPR 300 HYPERTHERM PLASMA CUTTING

    Ultra Laser LabWatch on YouTube

Power

66.5 kW[2]

Gas delivery

Auto-Gas, up to 6 gas lines[2]

What it is

The XPR300 is a CNC plasma power source for mechanized cutting tables.[1][2]

The XPR300 belongs to Hypertherm’s XPR plasma product line.[3]

How it works

The XPR300 uses an Auto-Gas system with up to six gas lines.[2]

Where it fits in the process flow

The XPR300 is used on CNC cutting machines for mechanized cutting rather than manual cutting.[1]

Applications

The XPR300 cuts mild steel, stainless steel, and aluminum.[1][2]

The XPR300 is used for production cutting of mild steel plate and for cutting stainless steel and aluminum on mechanized systems.[2]

  • handheld cutting
  • automated cutting
  • gouging

What do the numbers mean?

Power & electrical5

Output power
66.5 kW[2]
Accurate?
Rated output power
300 A at 150 V (45 kW)[2]
Accurate?
Duty cycle
100% at 66.5 kW, 40° C (104° F)[2]
Accurate?
Open circuit voltage
360 VDC[2]
Accurate?
Output voltage
50 VDC–210 VDC[2]
Accurate?

Gas & chemistry1

Gas system
Auto-Gas, up to 6 gas lines[2]
Accurate?

Configuration & options12

product line
XPR Plasma[3]
Accurate?
product type
Plasma cutting and gouging systems[3]
Accurate?
Output current
300 A[2]
Accurate?
Cut capacity, mild steel production
50 mm (2 in)[2]
Accurate?
Cut capacity, mild steel severance
80 mm (3-1/8 in)[2]
Accurate?
Cut capacity, stainless steel production
38 mm (1-1/2 in)[2]
Accurate?
Cut capacity, aluminum production
38 mm (1-1/2 in)[2]
Accurate?
Pierce capacity, mild steel
45 mm (1–3/4 in)[2]
Accurate?
Pierce capacity, stainless steel
38 mm (1–1/2 in)[2]
Accurate?
Pierce capacity, aluminum
38 mm (1–1/2 in)[2]
Accurate?
Consumable life vs HPR
2–4x longer (cartridge system)[2]
Accurate?
Cut capacity, stainless production
38 mm (1-1/2 in)[2]
Accurate?
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What does it need to run?

Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.

  • Output power66.5 kW[2]
  • Rated output power300 A at 150 V (45 kW)[2]
  • Duty cycle100% at 66.5 kW, 40° C (104° F)[2]
  • Open circuit voltage360 VDC[2]
  • Output voltage50 VDC–210 VDC[2]
  • Gas systemAuto-Gas, up to 6 gas lines[2]

Where are the manuals?

Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.

Not publicly documented

Field notes

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Frequently asked questions

What are the typical applications of the XPR300?

Typical applications include cast trimming, plasma beveling, plasma gouging, robot plasma cutting, and cobot plasma cutting.[3]

Not publicly documented

The following facts about the XPR300 are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the XPR300 are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • No publicly documented variants, configuration options, or revision breakpoints of the XPR300 are on record.

    Answerable by: an OEM product catalog or an engineer who ordered or specified the tool

  • The control-system platform and OS era of the XPR300 are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the XPR300 are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the XPR300 is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

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Sources & citations

Sources (3)Every fact above is drawn from these public sources
  1. [1]Hypertherm XPR300, Superior Plasma Cutting System | Hornet — hornetcs.comhornetcs.com
  2. [2]machinetoolindex.com — machinetoolindex.commachinetoolindex.com
  3. [3]hypertherm.com — hypertherm.comhypertherm.com
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Last updated Oct 10, 2026.

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