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KLA

Alpha Step D 600 Stylus Profiler

Metrology & InspectionKLA Alpha Step family
Research Quality: 50% complete

Provisional entry — research in progress

This page was generated automatically from cited public sources and hasn't completed the full research pass yet. Every specification shown carries its source; more detail is added as research completes.

Alpha Step D 600 Stylus Profiler — Inventory photo
Fig. 01Alpha Step D 600 Stylus ProfilerInventory photo[1]

What it is

The KLA Alpha-Step D-600 is a benchtop stylus profiler that employs an optical lever sensor. The system includes a motorized stage with a 200 mm sample chuck and a 5 MP color video camera. The Alpha-Step D-600 is the latest generation of the Alpha-Step stylus profiler series.[1][2][3][4]

How it works

The Alpha-Step D-600 uses an optical lever sensor that converts vertical stylus displacement into a high-resolution electrical signal. The sensor provides a fast response to topography changes and enables a large vertical measurement range.[3]

A motorized XY stage moves the sample under the stylus. The stage supports a scan length of 55 mm and an XY travel of 150 x 178 mm. A manual stage leveling mechanism is provided. The optical lever sensor controls stylus force from 0.03 to 15 mg. A standard stylus has a 2 µm tip radius and a 60° cone angle. Side-view optics with keystone correction compensate for the viewing angle. An arc correction feature compensates for the natural arc motion of the stylus arm.[1][3]

Where it fits in the process flow

The Alpha-Step D-600 is designed for use in university research labs, government labs, pilot production lines, and R&D environments. The system supports automated measurement sequencing and can interface with statistical process control systems. Typical use cases include measuring etch depth, sputter height, post-CMP topography, and SIMS crater depth.[3]

Applications

The Alpha-Step D-600 supports 2D and 3D step height measurement across a range from nanometers to 1200 µm. The system measures surface roughness and waviness, thin-film stress using Stoney’s equation, and wafer bow and shape. Applications include semiconductor and compound semiconductor device fabrication, LED and solar cell production, MEMS manufacturing, and automotive and medical device inspection.[3][4]

Additional application areas include measuring SIMS crater depth, photoresist thickness, etch and deposition step heights, post-CMP topography, and printed circuit silver traces. The system is also used for textile security features and consumer electronics touch screen topography.[3]

Why won't it start?

Documented failure modes, common issues, and field considerations.

  • Able to do scans, but the head is not working properly (not precise).
  • The stylus does not have the expected freedom of movement.

What do the numbers mean?

Wafer handling2

Stage type
Motorized stage with 200mm sample chuck[3]
Accurate?
Sample chuck size
200 mm[3]
Accurate?

Optics & imaging2

Optical lever sensor head vertical range
0 - 1.200 µm[1]
Accurate?
Optical lever sensor head force range
0.03 - 15 mg[1]
Accurate?

Control & software2

Software features
Advanced filtering, leveling, analysis; over forty surface parameters including slope, flatness, bearing ratio; extensive roughness parameters supporting ISO, ASME[3]
Accurate?
Operating system upgrade
Windows 10 upgrade available[3]
Accurate?

Dimensions & facilities3

Measurement type
2D and 3D step height, roughness, 2D bow and shape, 2D thin film stress[2]
Accurate?
Measurement capability
Step height, roughness, bow, and thin film stress using Stoney's equation[3]
Accurate?
Step height standards
Thin and thick film NIST-traceable step height standards offered by VLSI Standards[2]
Accurate?

Configuration & options5

Issue
Able to do scans, but the head is not working properly (not precise). The stylus does not have the expected freedom of movement[1]
Accurate?
Vertical range
0 - 1200 µm[2]
Accurate?
Industry applications
Semiconductor, compound semiconductor, LED, solar, MEMS, automotive, medical devices, universities and research labs[3]
Accurate?
Stylus options
Variety of styli available; shares stylus design with P-Series and HRP Series[2]
Accurate?
Keystone correction
Stated as advantage[3]
Accurate?
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Where are the manuals?

Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.

Not publicly documented

Field notes

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Frequently asked questions

What is the vertical measurement range of the Alpha-Step D-600?

The vertical measurement range is from a few nanometers up to 1200 µm (1.2 mm).[1][2][3][4]

What is the stylus force range?

The adjustable stylus force ranges from 0.03 mg to 15 mg.[1][3][4]

What is the maximum sample size the system can accommodate?

The motorized sample stage accepts substrates up to 200 mm in diameter.[1][2][3]

Not publicly documented

The following facts about the Alpha Step D 600 Stylus Profiler are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the Alpha Step D 600 Stylus Profiler are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • No publicly documented variants, configuration options, or revision breakpoints of the Alpha Step D 600 Stylus Profiler are on record.

    Answerable by: an OEM product catalog or an engineer who ordered or specified the tool

  • The control-system platform and OS era of the Alpha Step D 600 Stylus Profiler are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • The process node or technology generation of the Alpha Step D 600 Stylus Profiler is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

  • No publicly documented compatible parts, consumables, or accessories for the Alpha Step D 600 Stylus Profiler are on record.

    Answerable by: an OEM parts catalog or a service engineer

Sources & citations

Sources (4)Every fact above is drawn from these public sources
  1. [1]Inventory photo
  2. [2]kla.com — kla.comkla.com
  3. [3]kla.com — kla.comkla.com
  4. [4]KLA Alpha-Step D-600 Stylus Profiler Brochure Download | Unicorn — unicorn-tech.comunicorn-tech.com
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Last updated Oct 7, 2026.

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